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Elimination device - List of Manufacturers, Suppliers, Companies and Products

Elimination device Product List

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Elimination of the bridge in the resin and filler mixture.

Elimination of the bridge in the resin and filler mixture.

Easily solve blips and rat holes with air injection into the hopper and the vibration of the silicone disk!

We would like to introduce a case where we implemented measures against bridging in the hopper of a quantitative feeder (screw feeder). Bridging occurred due to the type of material, and although we tried to address it with hammering, it only made the situation worse. Dimensionally, two standard Brodie disks (one at each discharge area of 300) were sufficient, but to prevent adhesion near the discharge area, we also installed one mini Brodie disk at the discharge area of 150. 【Device Overview】 ■ Hopper Diameter: 700Φ ■ Discharge Area Dimensions: 300×150 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability, especially considering the risk of foreign material contamination. The silicone disks in this equipment are exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller available. *For more details, please refer to the PDF materials or feel free to contact us. *Our website features numerous implementation examples, which can be checked via the link below.

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0654 Solving the bridge of PET flakes

0654 Solving the bridge of PET flakes

Easily solve powder bridging! We will inform you of a suitable implementation plan considering costs.

We would like to introduce case studies of the "Brodisk" and "Brodisk Mini." We received an inquiry stating that the discharge diameter of the hopper is small and materials are not flowing out. After confirming the hopper diagram and contents (in the photo), we provided recommendations for the model and layout. We received a request to borrow the Brodisk, and the product was sent. The customer conducted a confirmation test and decided to implement it due to the favorable results. [Case Overview] ■ Layout: Two Brodisk Minis placed near the discharge area, and two Brodisks positioned at a 45° rotation above them. ■ Control: A controller with one built-in solenoid valve allows for simultaneous air ON/OFF for a total of four Brodisks (Mini). *For more details, please refer to the PDF document or feel free to contact us.

  • Mixer/agitator

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Step gap elimination device "Chain Waiter Z"

Step gap elimination device "Chain Waiter Z"

A step elimination device with a unique lifting mechanism.

"Chain Waiter Z" is a barrier-free device that allows anyone, including those in wheelchairs and those with difficulty walking, to move freely and easily up and down. It employs a "zip chain" that is neither hydraulic, pneumatic, nor water pressure, and not a wire, along with a "motor with brakes" and a "worm gear reducer" as double safety devices, achieving high safety. [Features] ■ Can be installed in new constructions as well as renovations ■ Foundation work is required separately, but the main unit can be installed in one day ■ Support for applications and consultations regarding building codes during installation *For more details, please download the PDF or contact us.

  • Other conveying machines

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0133 Dissolving rat holes of calcium carbonate fine powder

0133 Dissolving rat holes of calcium carbonate fine powder

Elimination of the rat hole phenomenon caused by calcium carbonate through vibration of the Brody disk and air injection.

At the resin pipe manufacturing factory, the rat hole phenomenon caused by calcium carbonate with an average particle diameter of about 2μm occurred frequently. Air aeration using SUS plate processed products and air injection through pipes inserted from the top of the hopper did not improve the situation, but it was resolved with vibration and air injection using the "Blow Disk." This factory also helps with bridge blockage measures for other PVC resins. 【Overview】 ■ Hopper dimensions ・Diameter: 1400mm ・Lower outlet: 200A 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability due to the risk of foreign matter contamination. The silicone disk of this equipment is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. A dedicated controller is also available. *For more details, please refer to the PDF materials or feel free to contact us. *Our website features numerous implementation examples, which can be checked via the link below.

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  • Powder Supply Device
  • Other powder equipment

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The bridge of titanium oxide has been eliminated.

The bridge of titanium oxide has been eliminated.

Economical and easy to install! Can be used in various applications, even with troublesome powders like TiO2!

Among various powders with poor fluidity, titanium dioxide is a troublesome powder. This time, we are addressing issues around the vertical piping (300φ, 1200L) to the screw feeder. At the short pipe section just above the screw, a bridge (or rat-hole formation) occurred, and before the installation of this equipment, the short pipe was hammered from the outside each time this happened. However, it has now become stable in supplying titanium dioxide to the screw. (There were no signs of adhesion or blockage in the vertical piping of 300φ from the beginning.) This equipment is economical and easy to install. It is also used in various applications for troublesome powders like TiO2, as in this case. Please feel free to consult us regarding any questions or your usage conditions. 【Overview】 ■ Installation location: Short pipe at the screw feeder inlet (200φ×250L) ■ Model: Brody Disk Mini * For more details, please refer to the PDF materials or feel free to contact us. * Our website features numerous case studies, which you can check via the link below.

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  • Other powder equipment

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0238 Resolving clogging at outlet diameter 2S

0238 Resolving clogging at outlet diameter 2S

Easily solve powder bridges that cannot be resolved with knockers or vibrators!

We were able to resolve the powder blockage in the air transport hopper. There were concerns that the discharge outlet diameter, which is relatively small at 2S, was causing blockages just above it. We installed four small blow disks (elastic disks) with a silicon disk diameter, two at different heights, which led to a solution. 【Powder Overview】 ■ Chemical product, average particle diameter is several tens of microns. If you can provide the characteristics of the powder and the hopper diagram, we can guide you to a rational solution based on our past practical experiences. 【Key Points of Our Equipment】 ■ The elastic disks (silicon) are very important in terms of strength and durability, especially considering the risk of foreign material contamination. The silicon disks in our equipment are exceptionally strong and durable. Once you use them, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller available. *For more details, please refer to the catalog or feel free to contact us. *Our website features numerous implementation examples, which can be checked via the link below.

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  • Other powder equipment

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Resolved the blockage of fishmeal feed.

Resolved the blockage of fishmeal feed.

Introducing a case where the blockage of fish meal feed was resolved with the new bridge breaker!

In the fish feed manufacturing equipment, blockages were occurring at the junctions of the transport piping. When bridges or blockages occurred inside the piping or chutes, we would manually hammer from the outside or, if there was an inspection port nearby, poke the blockage with a rod. The air aeration system using rubber disk air pads easily resolved the issue. As a result, there was no longer a need to climb to the blockage points (high places), eliminating risks and improving efficiency. 【Overview】 ■ Installation details: Piping 250φ to 300φ, 350□ chute ■ Installation model: Broady Disk Mini (pad diameter 50 mm) For solving blockages, bridges, and rat holes in powder and granular equipment related to feed, fertilizers, and other agricultural and fishery applications, this method, which is low-cost and easy to install, will clear users' problems. *For more details, please refer to the PDF materials or feel free to contact us. *Our website features numerous case studies, which can be accessed via the link below.

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  • Other powder equipment

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0333 Eliminate the paper dust bridge.

0333 Eliminate the paper dust bridge.

Elimination of bridges in the dust collection hopper generated during the cutting of various types of paper.

We would like to introduce a case where the bridging in a powder storage hopper, which occurs when cutting various types of paper with a blade, was resolved using a "Brodisk." The customer requested to borrow the Brodisk, so we lent them four units of the standard model BD-15S-B. After installing one unit on each side of the hopper for testing, the bridging was easily resolved, and subsequently, they adopted this Brodisk along with the controller. [Overview] ■ Hopper dimensions: 600×600 * For more details, please refer to the PDF document or feel free to contact us. * Our website features numerous implementation examples, which can be checked via the link below.

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  • Other powder equipment

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Resolving the bridge of the extruder material hopper.

Resolving the bridge of the extruder material hopper.

An example of installing two Brodisk Minis at different heights, for a total of four, near the discharge area.

We received an inquiry about frequent bridging issues with test equipment for development, and this is a case where we found a solution. Since there was a request to actually test the product, we promptly lent the necessary quantity of the product (Broad Disk Mini). Good results were obtained immediately, and they have since adopted this equipment and controller. 【Overview】 ■ Target Equipment: Extruder Raw Material Hopper 500φ (Discharge Diameter 60φ) ■ Target Material: PP Ground Material (a few mm, including powder) 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of the risk of foreign matter contamination, as well as strength and durability. The silicone disk of this equipment is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. A dedicated controller is also available. *For more details, please refer to the PDF materials or feel free to contact us. *Our website features numerous implementation examples. You can check them out via the link below.

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  • Other powder equipment

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0515 Resolve the blockage in the transport piping.

0515 Resolve the blockage in the transport piping.

Powder blockage in transport piping! Introducing a case study where the Brody Disk Mini was adopted.

We received a request from a customer stating, "Due to powder blockage in the transport piping, we would like to borrow 2-3 Brody Disk Minis." After installation and testing by the user, the blockage was resolved. However, at the same time, blockage occurred in another part of the same piping, so ultimately, by adding installations in this location as well, the problem was resolved, and the equipment was adopted. 【Case Overview】 ■ Target Material: Quicklime ■ Piping Overview ・Approximately φ150 ・Vertical to inclined 60° to vertical ■ Installation Position: Avoiding the lowest point on the circumference of the piping in the inclined section 【Key Points of Our Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability due to the risk of foreign matter contamination. Our silicone disk is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. A dedicated controller is also available. *For more details, please refer to the PDF materials or feel free to contact us.

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